Service and Modernization of Coating Lines
The service life of EUROIMPIANTI powder coating lines is 17–20 years — a figure backed by 49 years of real-world experience and over 2,000 installed lines.
Years of studying equipment operation in real-world conditions have allowed us to build a comprehensive database of operating hours, failures, and repairs. Analyzing this data helps us identify the root causes of breakdowns and prevent recurring issues by improving weak components.
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To ensure uninterrupted operation of the coating lines, we provide fast and efficient service support: we supply spare parts and offer practical recommendations on reducing wear and extending the service life of consumables. |
Our engineers continuously improve the design, materials, and components used in EUROIMPIANTI coating lines. Thanks to detailed usage statistics of all installed systems, we have increased operational reliability and extended the equipment's service life to the maximum.
Maintenance and Service
We’ve made sure that maintaining our coating lines is simple, quick, and user-friendly. High serviceability and easy access to all components significantly speed up diagnostics and repairs.
To keep your coating line running smoothly, we’ve developed a clear and practical maintenance system:
- Prepared a comprehensive operation and service manual with step-by-step instructions, visual diagrams, and detailed assembly/disassembly guides for every serviceable component;
- Defined runtime intervals and recommended replacement schedules for all consumable parts, including filters, spray nozzles, valves, membranes, and others;
- Specified the service frequency: monthly inspections for diagnostics and annual maintenance to keep all systems in optimal working condition;
- Summarized key rules in concise instruction tables placed directly on the equipment — at control points and service zones — for quick access during operation and maintenance.
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Following the operating guidelines, performing regular maintenance, and replacing parts on time ensures the coating line runs reliably and consistently produces high-quality finishes. Predictive maintenance is always more cost-effective than emergency repairs and unexpected production stoppages. |
EUROIMPIANTI’s computerized control panels feature foolproof safety mechanisms that eliminate operator error and ensure safe system operation. Built-in self-diagnostic tools provide timely reminders for maintenance and part replacement.
Technical Support
Our service support is more than just spare parts delivery — it’s a long-term partnership focused on increasing the efficiency of your coating line and extending its service life.
We provide free expert consultations to our clients throughout the entire operating life of powder coating system:
- We train personnel in lean operation to optimize the use of water, chemical reagents, and powder paint — minimizing the cost of the polymer coating;
- We offer optional upgrades to improve process efficiency and increase the utilization of your line. We also develop tools for tracking key performance indicators and evaluating progress;
- We recommend optimal process settings — including hot stage temperatures, compressed air pressure, and water spray intensity — to extend the lifespan of consumables.
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Although everyone knows about the importance of maintenance, but few people perform it conscientiously. Many operators don’t even open the manual until something breaks. Don't do that. Repair costs and production downtime are far more expensive than regular preventive maintenance. |
If a breakdown occurs, our technicians will immediately suggest an algorithm of actions for diagnostics, find the cause of the problem and help quickly restore the line's operability. We respond promptly to all urgent requests because we understand how costly unplanned downtime can be.
Modernization of Coating Lines
The modular design of EUROIMPIANTI systems allows for coating line upgrades even after years of operation. Each line is assembled from standardized modules like a construction set. Only bolted connections are used during assembly — no welding required. Learn more about the benefits of modularity.
If needed, we can upgrade your equipment in the following ways:
- Increase line productivity by extending the active zones in each module and boosting the thermal capacity of the ovens;
- Add more surface treatment stages in the pretreatment tunnel to improve coating quality and durability of the coating;
- Automate powder application and completely eliminate manual spraying to reduce powder consumption;
- Install new energy-efficient heat generators, heat exchangers, fans, and pumps — fully compatible with the existing system;
- Implement regenerators to increase the degree of use of chemical reagents at the surface preparation stage.
In addition, we can relocate the coating line to a new production facility if needed. Thanks to bolted connections and easy disassembly / assembly, this process can be carried out quickly and precisely.
Modernization and optional upgrades will improve energy and resource efficiency, enhance environmental sustainability, and increase workplace safety.
The advantages of a durable coating line with a modular design become evident over the long term. A long service life reduces depreciation and maintenance costs, while the ability to modernize enables cost-effective functionality upgrades and productivity boosts.
Please provide the serial number of your EUROIMPIANTI line and briefly describe your request. We’ll assist you with maintenance or system upgrades.Service and Modernization Request